Our company designs and manufactures molds for liquid silicone and synthetic rubber. We provide products for a wide range of industries, from automobiles and medical devices to OA devices and aeronautical vehicles. Our technologies are used in a variety of fields as compact, precision components.
PRC creates ultra-high precision molds by focusing on all aspects of mold design and manufacturing, from raw materials, surface processing, and production facilities to design technologies and know-how — all so that we can provide efficient molds that can increase profits for our customers.
By focusing on precision we can eliminate waste and produce products for our customers as efficiently as possible, without unnecessary complexities. We also maintain clear management of all schematics and data, so that we can provide sufficient support for our customers after delivery. This also enables us to provide spare mold parts to customers anywhere in the world.
Molds are a tool for producing products, and act as the source for all manufactured goods.We strive to do all we can so that our customers can utilize those tools to their fullest potential.
The most important aspect of maintaining mold quality is keeping careful revision records. We have over 20 years of experience in solving problems that we have encountered along the way, and we make sure not to repeat those same mistakes. Our technologies have evolved over this time to create the advanced designs we have today as we work towards the ultimate ideal.
PRC works hard to determine the capabilities required for our molds depending on the rubber, plastic, or other materials used for the molded product. Durability, resistance to wear, resistance to corrosion, and thermal distribution are all considered when selecting raw materials. We have also developed and use our own materials in order to improve the environment.
At PRC we are constantly collecting information about the latest equipment and technologies and utilizing those technologies on-site whenever possible. Our facilities enable sub-micron processing precision for unprecedented stability and the creation of products that were never before possible.
We utilize tooling based on our own unique designs. Our specialized tools are all manufactured in-house. This enables us to create high quality, high precision molds in a short period of time.
We maintain careful management and control of mold schematics and measurement data so that we can quickly supply any consumable mold parts required to our customers anywhere in the world. We also provide support for mold maintenance and follow-up service after delivery.
Machine tools are easily affected by the surrounding temperature. In order to maintain mold precision, we keep our factories at 24℃ (±１℃) year-round. Our in-house developed air conditioning equipment reduces energy consumption and helps us maintain mold precision and quality.